TATA Harrier / Safari – BIW Automation Project (Q5/Q7/ETURNA)

TATA Harrier / Safari – BIW Automation Project (Q5/Q7/ETURNA)

Project Overview

Automation project for the Body-in-White (BIW) manufacturing lines of TATA Harrier and
Safari (Q5/Q7/ETURNA), focusing on PLC programming, system integration, and production
line automation.

Technology Platform

Siemens S7-1517F CPUs, Siemens TP1500 Comfort HMIs, Local & Remote I/O, Profinet communication network, Integration with KUKA & ABB Robots, CARL ZEISS systems, BOSCH weld source, Festo valves, Spot welding, Stud welding, and Hemming systems.

Project Scope

  • PLC program development for Front Floor, Rear Floor, Hood, Body Side LH & RH,
    Underbody, Roof, and Tailgate lines
  • Establishment of industrial communication networks
  • Integration of robotic welding and automation systems
  • Testing, proving, and final handover of the system
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